Wednesday, August 26, 2009

Shift Linkage

The shift linkage was modified and installed with help from Andreas. The trick was to first cut off all the ends from both shift rod and the stabilizer rod, then bolt the ends on their respective mounts, hold the cut pipe pieces in place, dont let them touch the body or each other, have someone hold the shift lever in the desired position, and weld it all together. Two people are needed for this job.

Thursday, August 20, 2009

Engine In

Last week my brother Andreas and my Dad helped me install the subframe (with motor/tranny) into the car. it took an hour or so to get it aligned right, but it slid right in. Some paint was scratched off the headers, but other than that, it fit.
next was installing the axles. The inner half are standard honda CV joints and the outers slide into the mini CV joint at the hub. Getting the honda joints to slide into the transmission was very difficult.

Next up, shift linkage, exhaust, manifold and wiring.

Monday, August 10, 2009

Motor Preparation

The last 2 months Ive spent getting the motor ready for installation. New timing belt, Alternator belt, Distributor cap, Plug wires, Spark Plugs, new clutch, lightweight flywheel, and rebuilt transmission.


The Integra LS transmission matched nicely with the motor, but i didnt know I needed to swap the clutch to match the transmission (smaller splines for older trannys). You learn as you go.


Here are pictures of the new alternator mount I built last week and the headers i just purchased and installed.


Saturday, July 18, 2009

Rear Windows

One of the coolest features of the Estate version of the mini are the enormous sliding rear windows. The problem was forcing them into the felt/rubber tracks and screwing the tracks in the car.
Lydia helped get the tracks/screws in. The glass has such a snug fit, it takes two hands and a serious amount of muscle to get the windows to slide. Since they dont have locks, i dont mind too tight. Ill try and force the tracks open after i get window locks.

Sunday, May 10, 2009

Motor


Here is a picture of the motor. After powerwashing the block, I painted the valve cover red since the old paint was peeling off. I removed all the extra mounts, A/C, Power steering and installed a small vss (speedo) sensor. Then Lydia and Andreas helped with the monstrous task of squeezing the motor into the subframe. Not easy.

Friday, April 17, 2009

Motor

I finally got around to buying a motor for the mini. It took a while to build up the courage to spend all that money. Ill post a picture soon, the motor is in the back of the truck, which is in our rgarage (barely). Im just guessing, but i think the garage is 20' deep and the truck is 19'8". so i couldnt walk around to snap a photo.

Wednesday, April 1, 2009

Windshield

Thanks to my brother Andreas Tolman for the pro install of the windshield. I guess since he has done it half a dozen times on his (mother's) mini, he is quite experienced.
His help was appreciated also when i was trying to install the wiper motor and gears. The minimania supplied rubber gaskets were a little to thick so we had to make our own gaskets in order for the studs to stick out enough for the nuts fasten.